In a world driven by the relentless pace of modernity, the value of traditional craftsmanship emerges as a quiet rebellion against mass production. In Oshu, Japan , the ancient art of making cast iron cookware persists, grounded in time-honoured methods that demand patience and precision. Here, Katsunori Suzuki and his team embody this dedication, preserving a legacy that has thrived for 172 years.
The heart of this craft lies in the ancient technique known as tegome , or hand stuffing. This painstaking process begins with a carefully measured mix of moist sand and natural ingredients. For hours, the sand is expertly tamped into an iron frame, compressed to create a mould that will shape the iron.
Each stroke and compression is an act of reverence for the generations that came before, showcasing the intricate artistry required to breathe life into raw materials. As the mould takes form, excitement builds. Once ready, molten iron, heated to a blistering 1,450 degrees Celsius, is poured into the mould with great care.
This temperature is critical, it ensures the molten metal flows effortlessly, capturing every detail carved into the sand. The transformation is captivating, as the once-fluid iron cools and solidifies, ultimately revealing a sturdy piece of cookware. The process is not merely mechanical, it is an intimate relationship between the artisan and the material.
After the iron cools, the sand mould is meticulously broken apart, revealing the newly formed pot. Any excess iron is trimmed away with precision, ensuring that each piece is not just functional but also a work of art. Creating a single pot, along with its matching lid, can take an entire day — a testament to the dedication required to uphold this tradition.
In an era when many have abandoned such methods in favour of mass production, the craftsmen cling to the belief that quality and artistry must prevail. The intricate techniques of the past are vital, and each pot crafted in this manner tells a story of resilience and respect for history. As the sun sets over the Iwate mountains, the foundry is alive with the sounds of this age-old practice.
Every pot forged in the flames of tradition serves as a reminder that, amidst the noise of modernity, there exists a distinct beauty in the handmade and the heartfelt. It is not just iron that is shaped in these moments-it is a legacy, a connection to the past, and a celebration of the artistry that continues to endure..
